Making 3D Printer Filament

The creation of premium printer filament is a meticulous manufacturing process, critical for achieving dependable and high-resolution 3D prints. Eolas Prints is dedicated to producing superior materials, ensuring each spool delivers consistent and exceptional performance for any project. This process converts raw polymers into a uniform strand, perfectly optimised for your 3D printer.

We utilise materials like versatile PLA filament, which is extruded with strict diameter tolerance. This precision is fundamental to preventing extruder clogs and promoting smooth material flow. The direct benefit is improved layer adhesion and a flawless surface finish on your final printed objects. The value of a high-quality printer filament is reflected in the reliability of the printing process and the integrity of the completed part.

Sourcing

Here at Eolas Prints, our manufacturing process starts with the sourcing raw materials in the form of pellets. We only buy premium quality raw material with full traceability.

Drying

Next, we will proceed to dry the pellets. Pellets are hydrophilic elements, which means that they can absorb humidity. This humidity is eliminated during the drying process.

Extrusion

In this stage, the dried pellets are fed into the extruder which includes a heating chamber. They are melted in this chamber and shaped into string-like material, called filament.

Cooling

After leaving the heating chamber, the filament is pulled through multiple water chambers. The first chamber contains hot water that helps achieve a rounded shape for its new state. The second chamber houses lukewarm water to help solidify and cool down the filament.

Spooling

Here, motors pull the filament from the cooling chamber to a spooling mechanism. The process starts with measuring the diameter of that filament by laser device, making sure it is within tolerance - 1.75 mm or 2.85 mm

Packaging

The spools are then vacuum packed and boxed using a sturdy box. The finished product is then ready to be shipped anywhere in the world, making sure it arrives safe and sound without damage.